A cleanroom is an area free of impurities, where contamination, air velocity, pressure, temperature, and humidity are controlled under rigid specifications.
Imagine if the medication we ingest and the electronic components we use were produced in rooms populated with chemical vapors, dust, and airborne particulates. These impurities would settle on capsules and circuits and contaminate them. Instead, manufacturers create a controlled environment—a cleanroom—to limit exposure to contaminants.
While not always sterile, a cleanroom follows accepted standards for maximum particulates per cubic meter. Air is filtered in and recirculated through HEPA air filters. Equipment is designed to generate minimal air impurities. Employees wear gloves, face masks, and head covers. Often, donning jumpsuits or smocks is also necessary. The room is cleaned daily, sometimes every few hours, according to rigorous quality procedures.
The most commonly used standard for cleanrooms is the Federal Standard 209E. This standard refers to several classes of cleanrooms and correlates with ISO 14644-1 classes as well. A cleanroom class is determined by the number of particles present per unit volume. A class is met if the measured concentration is within the limits of a specified particle size. For example, typical room air, classified as ISO 9, contains more than 35 million microns of particulates per cubic meter. By contrast, a Federal Standard 209E Class 100 (ISO 5) cleanroom contains a maximum of only 3,520 microns per cubic meter of particulates.
Higher purity cleanrooms raise the standard even further. A Federal Standard 209E Class 1 (ISO 3) cleanroom holds a maximum of only 35 microns per cubic meter of particulates. Consult the Institute of Environmental Sciences and Technology (iest.org) for updates in standards.
Use this table to convert from English to metric classes and the equivalent ISO standard.
|Class name||Particle count |
|ISO 3||Class 1||M 1.5||1|
|ISO 4||Class 10||M 2.5||10|
|ISO 5||Class 100||M 3.5||100|
|ISO 6||Class 1000||M 4.5||1000|
|ISO 7||Class 10,000||M 5.5||10,000|
|ISO 8||Class 100,000||M 6.5||100,000|
An extensive list of products and equipment are necessary to set up and maintain a cleanroom. These can be categorized as:
Controlling contamination takes vigilance. That's why cleanrooms are created using strict protocol and methods. From spills and leaks to hair to cleaning chemicals, the potential for impurities to pollute this environment is immense. With specially chosen products and equipment—and the commitment to adhering precisely to protocols—cleanrooms can live up to their standards.