|Cleaning a balance is important to ensure accurate results and promote long equipment life.|
A clean lab balance is a first step towards safe and accurate weighing and is the most important action to prolong instrument life. Furthermore – and even more important – cleaning increases user safety and reduces the risk of cross-contamination.
This paper imparts knowledge about cleaning methods and agents, and gives you an instruc- tion on how to clean a balance in 8 easy steps. In addition, five solutions will be discussed on how to avoid making your balance dirty in the first place.
If you work in a laboratory, then you know that ensuring its cleanliness has a significant impact on both operator safety and cross-contamination risk.
|Cleaning: Physical removal of foreign material, e.g. dust, soil, organic material such as: secretions, excretions and microorganisms. Cleaning generally removes rather than kills microorganisms. It is accomplished with water, detergents and mechanical action.|
|Decontamination: Removal of microorganisms, radioactive substances or hazardous material to leave an item safe for further handling.|
|Disinfection: Inactivation of disease-producing microorganisms. Disinfection does not destroy bacterial spores. Disinfectants are used on inanimate objects in contrast to antiseptics, which are used on living tissue. Disinfection usually involves chemicals, heat or ultraviolet light. The nature of chemical disinfection varies with the type of product used.|
|Sterilization: Destruction of all forms of microbial life including bacteria, viruses, spores and fungi. Items should be cleaned thoroughly before effective sterilization can take place.|
Each of these points can represent a significant source of expense for your lab, whether in rework, health costs, or equipment service and replacement costs. Keeping balances clean is a great first step towards reducing these costs.
Many of the recommendations made in this paper apply to balances made by any manufacturer. Certain specifics of METTLER TOLEDO balances will be covered. When in doubt, the manual that came with your balance is the place to start for information on cleaning and maintenance.
Essentially, cleaning can be quick and easy with appropriate methods and know-how.
In chemical and pharmaceutical laboratories, the main risk is the potential for exposure to harmful chemicals or active substances, either by inhalation, ingestion, or direct skin contact. In biological laboratories, risks also include the potential for exposure to microorganisms that could results in infection and illness. The level of potential exposure to biological contaminants will in part determine the type of cleaning agent chosen. For example, an analytical laboratory primarily working with chemical agents might prefer 70% isopropanol, while a biochemical laboratory would use 70% ethanol to reduce contamination.
Secondarily, the cleaning agent selected must be able to fully remove contamination yet not damage the equipment. A more complete reference of appropriate cleaning agents for lab and contaminant type follows.
Again, balances should always be cleaned after weighing potentially toxic reagents.
Quick Tip: Lean LABFollow the 5S workplace organisation technique: the phase "shine" (and "set in order") recommends you divide the surroundings around your balance in a "waste & dirt" and a "clean" bench area. Strictly keep used tools in the waste & dirt" area and place e.g. accessories like a printer in the "clean" area
Laboratories differ on how often a balance should be cleaned, depending on industry, application and frequency of use. Typically there are SOPs that specify the frequency for balance cleaning.
However, we recommend as a general rule that the balance should be cleaned immediately after every use or change of weighing substance.
Every user expects that the previous user has left the instrument clean. However, control is always better than trust. Therefore, before you start work, inspect the instrument in front of you. If the balance is obviously soiled, then immediate cleaning prior to use is required.
When handling potentially toxic substances, the balance must always be cleaned immediately after use. This avoids cross-contamination and exposure risk for the person who uses the instrument next.
METTLER TOLEDO balances are designed for easy cleaning. Materials used for the housing, terminal and weighing pan are durable and robust. Protec- tive covers consist of Barex resins. Housings are typically die-cast aluminum, plastic, chrome steel and glass. Terminals are made of die-cast zinc, chrome and plastics, and grid weighing pans of chrome-nickel steel (X5CrNi18–10). Even with their robust design, however, certain precautions should be taken and appropriate agents used during cleaning procedures.
Notable exceptions are draft shields. Where included, draft shields can be taken apart and cleaned in dishwashers up to 80 °C (176 °F). Weighing pans and drip trays are removable and may also be cleaned in dishwashers (check the instruction manual of the respective balance).
Balances resist a wipe-cleaning or disinfection with alcohols-, and hydrocarbons. Exposure can occur for some minutes without damage. We recommend the use of alcohols as the disinfec- tion agent of choice.
The following table on page 7 will detail cleaning recommendations for your METTLER TOLEDO balance. A reference for the balance parts and pieces follows on page 8.
METTLER TOLEDO recommends the use of vaporized hydrogen peroxide. It is increasingly used as a standard to sterilize cleanrooms and fume hoods. Because it does not damage electronics and other devices, it should be considered a primary method for superficial sterilization of METTLER TOLEDO balances when necessary.
The following procedures are NOT recommended for METTLER TOLEDO balances, but are accept- able for weighing pans and drip trays:
For all cleaning steps, work with standard laboratory personal protective equipment. Wear your lab coat, gloves, close-toed shoes and goggles.
✓ :Best recommendation by METTLER TOLEDO, can be used without limitation
R:Recommended by METTLER TOLEDO, can be used without limitation
(R):Partially recommended by METTLER TOLEDO (for selected balance lines only, please check the respective operating instructions; might also depend on your internal regulations.)
(D):Depending on the material used: individual durability and resistance to acid and alkali must be evaluated
Here are five solutions from METTLER TOLEDO that will help you prevent your balance from getting dirty in the first place.
When evaluating a new balance, keep an eye on gaps and shoulders in the design and check if the draft shield can be dismantled without tools. Better yet, determine if it can be removed in just a few steps and put in the dishwasher. This can help ensure easy clean-up when spills occur.
In METTLER TOLEDO XPE and XS lines, there are special “grid” weighing platforms (SmartGrid and SmartPan) which ensure that spilled substances fall into the tray underneath, and do not interfere with the weighing result mid-process. Both pan and tray can be removed and put in the dishwasher for tho- rough cleaning after weighing is complete.
Figure 5: METTLER TOLEDO XPE balance features that contribute to a clean weighing experience
A balance that allows touchless operation – achieved through a built-in functionality, an optical hand-sensor, or addition of a foot switch – can help prevent soiling. This can be especially helpful when working with toxic substances.
A balance that allows you to detach the balance terminal and move it away from the weighing platform can also help avoid contamination, as can the use of a secondary display or display stand.
Finally, if possible, use fewer cables, as these offer an excellent way to trap undesirable dirt and dust around the weighing unit. Bluetooth may be a better option for data transfer in areas where cleanliness is of utmost importance.
Figure 6: Operate the balance without touching it: Add an optical hand-sensor, configured to open the draft shield door, to tare or to print results simply with a wave of your hand.
Quick Tip: Create Contrast
When working with a white, powdery substance, change the XPE/XS analytical balance base plate (drip tray) with a grey one to clearly see spills and residue. Both trays simply lift out for easy cleaning in the dishwasher.
Additionally, we recommended to use a UV-lamp for a quick check if a balance and its surroundings are clean.
Replaceable protective covers and mats safeguard your balance in-use from soiling, prevents scratches and ensures a long instrument lifetime.
|a) Protective covers Exchangeable protective covers add an additional layer of protection for the balance. Safeguarding the balance from dirt and hazardous or sticky substances, they can be easily thrown away and replaced when soiled. The protective covers help protect the touchscreen and the terminal or the whole balance from spills or dust, without interfering with balance operation.|
|b) Protection mat For MS, ML and ME precision balances a separate pan protection mat is available. This mat absorbs minor liquid spills and guides the user to position the tare container centrally on the weighing pan. The pan remains protected from scratches.|
Sample and standard preparation require substance transfer from the original container to the preparation vessel, such as volumetric flask, test tube, and other. All material transfers bear a risk of spills and potentially create a need for cleaning.
|a) Avoid scattering during transfer Simplify dosing of powdery substances into flasks, with the METTLER TOLEDO SmartPrep weighing funnel and say goodbye to traditional weighing-paper. The disposable funnel is a single-use consumable used to weigh-in powders prior to volumetric sample preparation. Thanks to its antistatic material, powder is not scattered during weigh-in nor is it scattered during transfer to the flask since the funnel fits most flask sizes. The substance can be rinsed directly into the flask.|
|b) Safely dose directly into tare containers One-step dosing directly into the tare container reduces transfer steps, eliminates errors and substantially reduces contamination risks. METTLER TOLEDO has designed various ErgoClip holders for many different application and tare containers. These can be used to support volumetric flasks, vials, tubes, titration beakers and filters. ErgoClip holders fit all XPE and XS analytical balances with a SmartGrid weighing pan.|
|c) Secure dangerous powders When working with toxic substances, the cleaning might be insufficient and the affected area or weighing instrument must be decontaminated to eliminate the exposure risk to operators. METTLER TOLEDO has developed the automated powder dispensing – simply upgrade your XPE analytical balance with a powder module for automatic dosing of powders. The substance is contained in the dosing head, completely eliminating the contact of the operator with the dosed substance.|
Figure 7: ErgoClip holders stabilize the tare container in the XPE and XS analytical balance to enable one-step direct dosing and therefore eliminate sample-transfer errors and scattering
They may be simple, but they work: Dust covers are excellent barriers against environmental contaminants like dust and moisture. They also protect against accidental soiling or spills. All covers from METTLER TOLEDO are designed to be chemically resistant and easy to place and remove.
Figure 8: Covers provide protection from dust and moisture when balances are not in use
Cleaning a balance is important to ensure accurate results and promote long equipment life. It also has a direct impact on operator safety.
Cleaning can be easy with an understanding of methods and cleaning agents.
Ideally, laboratory SOPs dictate the schedule for balance cleaning. After weighing, make sure the balan- ce is clean for the next operator to prevent cross-contamination. Balances must be thoroughly cleaned after weighing potentially toxic substances to prevent exposure risk.
Use standard laboratory personal protective equipment when cleaning a balance. Turn off balances before cleaning. Use a tissue to remove substance from the surrounding bench area. Dismantle the draft shield and either wipe the glass panes clean or place in the dishwasher. Clean the balance using a moistened cloth and the mildest cleaning agent that will completely remove the substance. A list of suitable cleaning agents can be found above.
It is critical to wipe any dirt or liquids away from the center hole of the balance, underneath the weighing pan. No substances should be allowed to fall into the weighing cell. Additionally, to ensure accurate ongoing operation, balances should always be levelled after cleaning.
Certain solutions help you avoid spillage during weighing. Anti-static SmartPrep funnels avoid spills and make substance transfer easy. Grid weighing pans (SmartGrid and SmartPan) allow substances to fall into the tray so they do not disrupt weighing. ErgoClip holders allow direct one-step dosing into the designated tare container. Upgrade your analytical balance with a powder dosing module to secure your powders and dose directly into tare containers.
Above all, a clean balance protects you from cross-contamination and ensures that you and your team are not exposed to potential harmful substances, making weighing safer for your entire laboratory.
For more information, visit www.mt.com/lab-cleaning